Diesel generator maintenance procedures

Diesel generator maintenance procedures:

9.20

Class A insurance

1. Daily:

1) Check the generator work report.

2) Check the generator: oil plane, coolant plane.

3) Daily check whether the generator is damaged, adulterated, and whether the belt is slack or worn.

 

2. Every week:

1) Repeat daily Level A checks.

2) Check the air filter and clean or replace the air filter core.

3) Release water or sediment in the fuel tank and fuel filter.

4) check the water filter.

5) Check the starting battery.

6) Start the generator and check if there is any effect.

7) Use the air gun and water to wash the heat sink at the front and back end of the cooler.

 

B maintain

1) Repeat Level A daily and weekly checks.

2) Replace the engine oil. (Oil change cycle is 250 hours or one month)

3) Replace the oil filter. (Oil filter replacement cycle is 250 hours or one month)

4) Replace the fuel filter element. (Replacement cycle is 250 hours or one month)

5) Replace the coolant or check the coolant. (The water filter replacement cycle is 250-300 hours, and the cooling system is filled with supplementary coolant DCA)

6) Clean or replace the air filter. (Air filter replacement cycle is 500-600 hours)

 

C level maintenance

1) Replace the diesel filter, oil filter, water filter, replace the water and oil in the tank.

2) Adjust the tightness of fan belt.

3) Check the supercharger.

4) Disassemble, inspect and clean PT pump and actuator.

5) Disassemble the rocker arm chamber cover and check the T-plate, valve guide and inlet and exhaust valves.

6) adjust the nozzle lift; Adjust the valve clearance.

7) Check the charging generator.

8) check radiator and cleaning water tank on the external radiator.

9) Add water tank treasure to the water tank and clean the inside of the water tank.

10) Check diesel engine sensor and connecting wire.

11) Check the diesel instrument box.

 

Class D care

1) Replace the oil, diesel, bypass, water filter, replace the oil and engine circulating water.

2) Clean or replace the air filter.

3) Disassemble the rocker arm chamber cover, check the valve guide and T-plate.

4) Check and adjust the valve clearance.

5) Replace the upper and lower pads of the rocker arm room.

6) Check the fan and support, and adjust the belt.

7) Check the supercharger.

8) Check diesel engine electrical wiring.

9) Check the excitation part of the motor circuit.

10) Connect the circuit in the measuring instrument box.

11) Check the water tank and external cleaning.

12) repair or replace the pump.

13) Disassemble and check the wear of one cylinder spindle tile and connecting rod tile.

14) check or adjust the electronic speed working conditions.

15) on generator lubrication point injection lubrication oil.

16) on the generator excitation part for dust removal work.

17) Check the axial and radial clearance of the supercharger, such as out-of-tolerance should be repaired in time.

18) cleaning and calibration nozzle, fuel pump

 

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Post time: Sep-20-2024